RIDERTOOLKIT

Plug a tubeless tire without removing the wheel

Ten minutes at the roadside and you ride away. This is why a plug kit is the highest-value item on any tubeless bike.

What you need

  • Plug kit: rasp, insertion tool, plugs or vulcanising strips
  • Pliers to pull the object out
  • Compressor or 3–4 CO2 cartridges
  • Pressure gauge

Steps

  1. 01Find the leak — spin the wheel and look for the nail, or spray soapy water and watch for bubbles.
  2. 02Mark the hole, then pull the object out with pliers.
  3. 03Ream the hole with the rasp: several firm strokes to clean and roughen it so the plug bonds.
  4. 04Coat the plug or strip in vulcanising cement, load the insertion tool and push it in until only 10–15 mm stands proud.
  5. 05Twist and withdraw the tool so the plug stays, then trim the tail nearly flush.
  6. 06Inflate to spec, check for bubbles with soapy water, and ride gently for the first few kilometres before rechecking pressure.

Watch out

  • A plug is a get-home repair. Have the tire inspected or replaced, especially near the sidewall or shoulder.
  • Sidewall damage cannot be plugged safely — that is a recovery, not a repair.
  • Cheap sticky strings can weep at highway speed; vulcanising strips or mushroom plugs hold far better.

Sources